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Structural & Decorative Panels

Here is our quick comparison chart on our structural panels, used for areas of Marine boat-building & carpentry.

Data  (Pdf) sheet can be downloaded here....

For our comparison, click here

Species/product BS1088 Marine Graded Lloyds Registered WBP glue MR E1 Exterior use Structural Interior use Flame Retardant Purchase
Okoume   buy
HydroCore   buy
Sapele-StagePly buy
Eurolite buy
Powerply     buy

 

If you are looking for a Specialty Marine Panel, please call us, we have a variety of items to assist you that can be used for decking, acoustic-critical areas, lightweight applications etc. 

Our Marine Plywoods here feature various aspects.

Key Benefits

  • All of our Plywoods carry at least an Exterior Glue line with a moderately durable core.
  • Our Okoume, HydroCore & Sapele Marine Plywood all pass the BS1088 standard, and the Powerply has the LLOYDS REGISTER OF SHIPPING APPROVAL STAMP on each board
  • Our BS 1088 Plywoods carry a 10 Year Guarantee against delaminating, and allow you to build with a plywood that is manufactured in accordance with this standard, which is widely specified in the Marine Industry.
  • Decorative Marine Plywoods...saving you time and money in the interior areas of your boat project.
   
    OKOUME: okoume

Aucoumea klaineana (Angouma, Gaboon, or Okoumé) is a tree in the family Burseraceae, native to equatorial west Africa in Gabon, the Republic of the Congo, and Rio Muni. It is a medium-sized hardwood tree growing to 30-40 m tall, rarely larger, with a trunk 1-2.5 m diameter above the often large basal buttresses. The tree generally grows in small stands, the roots of the trees intertwined with neighboring trees. In Gabon it is the primary timber species. Okoume weighs approximately 450-500kg/m3. It is a non-durable specie with low decay resistance and moderate dimensional stability, the major use of Gaboon is in the manufacture of plywood.

In the form known as okoume marine grade plywood, it is considered perhaps the finest construction plywood now available for boats. It is widely available manufactured and certified to British Standard 1088. It's users range from individual hobbyist kayak builders to some of the world's largest boat builders. Most often it is used in combination with epoxy and fiberglass, the combination giving a structure that can be stronger and lighter than plastic or fiberglass, rivaling the performance characteristics of more advanced composites such as carbon fiber. The grain appearance is prized, likened to that of mahogany and is often varnished for a decorative appearance.


okoume core close-up
This is a picture showing the core composition of okoume BS1088 plywood. This example is of 12mm (1/2") 9-ply material.

 

 

HYDROCORE:

Available in Gurjan or Meranti, it is a lower priced option to Okoume or Sapele. Although these species are heavier in weight and subsequently more durable, they are excellent choices for areas under the water line, hatch covers, transoms, or areas where higher durability and strength superceed lightweight advantages.

Here's a bit more about the species used to make Hydrocore plywood:

 

Gurjan

Gurjan

(Dipterocarpus) is a genus of flowering plants and the type genus of family Dipterocarpaceae. The genus has about 70 species, occurring in Southeast Asia. It is an important component of dipterocarp forests. Its generic name comes from Greek and means "two-winged fruits". This specie tends to be much heavier than other options and subsequently has its various pros and cons. This specie is available with a rot resistance treatment comprised of copper sulfate, allowing it to out-perform other marine plywoods in areas prone to come into contact with water somewhere down the line... transoms, windows, hull bottoms, etc. Gurjan is also available with fire retardant treatment to a Class A rating, performing with a flame spread of 25 and under. Certified by Lloyd's, this panel is ideal for commercial, military and transportation requirements demanding the panels to be certified for international travel.

 

 

 

Gurjan Core close-up This is a close-up of the Gurjan core. You can see it is void free and has a very solid composition. This material is certified by Lloyd's as BS1088.

The genus is of considerable importance as timber trees, sold under the trade name Keruing, although not as important as Shorea.

 

Meranti (also known as Philippine Mahogany)

(Shorea)

Shorea is a genus of about 196 species of mainly rainforest trees in the family Dipterocarpaceae. They are native to southeast Asia, from Northern India to Malaysia, Indonesia and the Philippines.

Many economically important timber trees belong to Shorea. They are sold under various trade names including "Meranti", "Lauan" (or "Luan"), "Seraya", "Balau", and "Bangkirai". The alluringly-named "Philippine Mahogany" sold in North America is not a mahogany at all, but actually a mixture of woods from the genus Shorea. Non-timber products from Shorea spp. include Dammar and Illepe. Dammar, the resin from Dipterocarps, is collected from a variety of species. It various in colour among the different taxonomic groups. Shorea wiesneri is listed on many websites as an important source of dammar, however, this appears to be either a trade name or a synonym.

Meranti is an excellent option for classic boat repair. Although the grain is hard and tends to splinter if not cut with quality blades, it holds up much better than douglas fir, as it is not as brittle and does not have core imperfections or face plugs which tend to take away from the structural stability and performance of the panel. When BS1088 grade is available for about the same price as a domestic fir (which is made to an inferior standard than BS1088), it is a no brainer.

SAPELE

sapele

Sapele, Sapelli or Aboudikro (Entandrophragma cylindricum) is a large tree, up to 45 m high (rarely 60 m), native to tropical Africa. The commercially important wood is reminiscent of mahogany, with a distinctive figure, typically applied where figure is important. It is sought after as flooring for its durability and beautiful graining. As Stage-ply, it is vastrly used by stage production companies in the construction of sets for well known boradway musical performances.

Besides Boat Building and flooring applications, its more exotic uses is that in guitar manufacturing and wood trim accents in luxury vehicles. This specie can be regarded as the Rolls-Royce of marine plywoods due to its excellent structural and physical properties, making it the ideal option for hull construction.

 

sapele core close-up This is a picture of the core of BS1088 Sapele 18mm  13-ply.

 

EuroLite EuroLite

Made of 100% Lightweight European poplar and weighing about 1/3 of conventional plywood (410-440 KG/m3), EuroLite offers builders a lesser expensive option for interior cabinetry and non-structural applications. Defects are clipped off core veneers and edge-glued to provide a solid composition suitable for precision and CNC (Computer Numerical Controlled) cutting. Although this plywood is not recommended for structural applications, some of our customers have had positive results with certain projects.

 

 EuroLite core close-upEurolite 6mm 5-ply

 

POWERPLY

powerply

Marine Powerply is manufactured from the best quality 100% Gurjan hardwood with high stiffness and strength. It is bonded with phenol formaldehyde resin and is subjected to permanent preservative treatment by vacuum impregnation. This makes it resistant to marine borer attacks and enables it to withstand saline water.

Trans

Properties
Powerply has high impact strength that can tolerate turbulent conditions
Rigid and wear resistant
It can withstand alternate wetting and drying

Trans Application
Ship floors and boats
Lining for refrigerated ships
Cargo hold covers
Life boats, motor boats and mine sweeping crafts
Cooling towers

powerply close-upThis is a close-up of the Powerply core.

   

Copyright World Panel Products Inc 2010 - All Rights Reserved For more information click here

Our products usually ship in 1-3 days on IN stock items. Some items need to be ordered in. These items can take anywhere from 5-15 business days to arrive to us and we will then promptly ship your order out. Some products might no longer be available and a refund will be issued on such items ordered through our website. Business days are considered Monday through Friday. Customers who request immediate shipment, please call for availability. Items that are not in stock typically ship in 10-20 business days. While we try our best to keep products in stock and the Web site up-to-date, they do not necessarily reflect the latest information available.  We are not responsible for incorrect or out-dated product or images.

 
   

ST Decking is readily available for your decking projects, Eliminate your headaches !(more)

Powerply, the new plywood. Tough, rot resistant, Lloyds Register of Shipping approved, BS1088


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